Ensuring safety standards in sewage sludge-derived biochar: Impact of pyrolysis process temperature and carrier gas on micropollutant removal.

The application of sewage sludge to agricultural land is facing increasing restrictions due to concerns about various micropollutants, including polycyclic aromatic hydrocarbons (PAHs), dioxins and furans (PCDD/Fs), polychlorinated biphenyls (PCBs), per- and poly-fluoroalkyl substances (PFAS), and heavy metals (HMs). As an alternative approach to manage this residue, the use of pyrolysis, a process that transforms sludge into biochar, a carbon-rich solid material, is being explored. Despite the potential benefits of pyrolysis, there is limited data on its effectiveness in removing micropollutants and the potential presence of harmful elements in the resulting biochar. This study aims to evaluate the impact of the temperature and the use of a carrier gas (N2) during a two-stage pyrolysis and cooling on micropollutant removal. Pilot-scale tests showed that a higher temperature (650 °C) and the use of a carrier gas (0.4 L/min N2) during the pyrolysis and the cooling process led to a reduction of PAHs, PCDD/Fs, PCBs and PFAS below their detection limits. As such, the generated biochar aligns with the guidelines set by the International Biochar Initiative (IBI) and the European Biochar Certificate (EBC) for all micropollutants, except for zinc and copper. Additional investigation is required to determine whether the micropollutants undergo destruction or transition into other pyrolysis end-products, such as the gas or liquid phase.

Micropollutants in biochar produced from sewage sludge: A systematic review on the impact of pyrolysis operating conditions.

Biochar obtained from sewage sludge serves as a valuable soil amendment in agriculture, enhancing soil properties by increasing the nutrient content, cation exchange capacity, water retention, and oxygen transmission. However, its utilisation is hampered by the presence of micropollutants such as polycyclic aromatic hydrocarbons (PAHs), polychlorinated dibenzodioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), polychlorinated biphenyls (PCBs), and volatile organic compounds (VOCs). Previous studies indicate that the type and amount of micropollutants can be significantly adjusted by selecting the right process parameters. This literature review provides an overview of how (1) pyrolysis temperature, (2) carrier gas flow and type, (3) heating rate, and (4) residence time affect the concentration of micropollutants in biochar produced from sewage sludge. The micropollutants targeted are those listed by the European Biochar Certificate (EBC) and by the International Biochar Institution (IBI), including PAHs, PCDD/Fs, PCBs and VOCs. In addition, per- and poly-fluoroalkyl substances (PFAS) are also considered due to their presence in sewage sludge. The findings suggest that higher pyrolysis temperatures reduce micropollutant levels. Moreover, the injection of a carrier gas (N2 or CO2) during the pyrolysis and cooling processes effectively lowers PAHs and PCDD/Fs, by reducing the contact of biochar with oxygen, which is crucial in mitigating micropollutants. Nevertheless, limited available data impedes an assessment of the impact of these parameters on PFAS in biochar. In addition, further research is essential to understand the effects of carrier gas type, heating rate, and residence time in order to determine the optimal pyrolysis process parameters for generating clean biochar.

Multi-scale techno-economic assessment of nitrogen recovery systems for livestock operations.

Intensive livestock farming generates vast amounts of organic materials, which are an important source of nitrogen releases. These anthropogenic nitrogen releases contribute to multiple environmental problems, including eutrophication of water systems, contamination of drinking water sources, and greenhouse gas emissions. Nitrogen recovery and recycling are technically feasible, and there exists a number of processes for nitrogen recovery from livestock material in the form of different products. In this work, a multi-scale techno-economic assessment of techniques for nitrogen recovery and recycling is performed. The assessment includes a material flow analysis of each process, from material collection to final treatment, to determine nitrogen recovery efficiency, losses, and recovery cost, as well as an environmental cost-benefit analysis to compare the nitrogen recovery cost versus the economic losses derived from its uncontrolled release into the environment. The results show that transmembrane chemisorption process results in the lowest recovery cost, 3.4-10.4 USD per kilogram of nitrogen recovered in the range of studied processing scales. The recovery of nitrogen from livestock material through three technologies, i.e., transmembrane chemisorption, MAPHEX, and stripping in packed bed, reveales to be cost-effective. Since the economic losses due to the harmful effects of nitrogen into the environment are estimated at 32-35 USD per kilogram of nitrogen released, nitrogen recycling is an environmentally and economically beneficial approach to reduce nutrient pollution caused by livestock operations.

ADAM: A web platform for graph-based modeling and optimization of supply chains.

Modeling and optimization are essential tasks that arise in the analysis and design of supply chains (SCs). SC models are essential for understanding emergent behavior such as transactions between participants, inherent value of products exchanged, as well as impact of externalities (e.g., policy and climate) and of constraints. Unfortunately, most users of SC models have limited expertise in mathematical optimization, and this hinders the adoption of advanced decision-making tools. In this work, we present ADAM, a web platform that enables the modeling and optimization of SCs. ADAM facilitates modeling by leveraging intuitive and compact graph-based abstractions that allow the user to express dependencies between locations, products, and participants. ADAM model objects serve as repositories of experimental, technology, and socio-economic data; moreover, the graph abstractions facilitate the organization and exchange of models and provides a natural framework for education and outreach. Here, we discuss the graph abstractions and software design principles behind ADAM, its key functional features and workflows, and application examples.

Analysis of incentive policies for phosphorus recovery at livestock facilities in the Great Lakes area.

Livestock operations have been highly intensified over the last decades, resulting in the advent of large concentrated animal feeding operations (CAFOs). Intensification decreases production costs but also leads to substantial environmental impacts. Specifically, nutrient runoff from livestock waste results in eutrophication, harmful algal blooms, and hypoxia. The implementation of nutrient recovery systems in CAFOs can abate nutrient releases and negative ecosystem responses, although they might negatively affect the economic performance of CAFOs. We design and analyze potential incentive policies for the deployment of phosphorus recovery technologies at CAFOs considering the geospatial vulnerability to nutrient pollution. The case study demonstration consists of 2217 CAFOs in the U.S. Great Lakes area. The results reveal that phosphorus recovery is more economically viable in the largest CAFOs due to economies of scale, although they also represent the largest eutrophication threats. For small and medium-scale CAFOs, phosphorus credits progressively improve the profitability of nutrient management systems. The integration of biogas production does not improve the economic performance of phosphorus recovery systems at most of CAFOs, as they lack enough size to be cost-effective. Phosphorus recovery proves to be economically beneficial by comparing the net costs of nutrient management systems with the negative economic impact derived from phosphorus releases. The incentives necessary for avoiding up to 20.7×103 ton/year phosphorus releases and achieve economic neutrality in the Great Lakes area are estimated at $223 million/year. Additionally, the fair distribution of limited incentives is studied using a Nash allocation scheme, determining the break-even point for allocating monetary resources.

A geospatial environmental and techno-economic framework for sustainable phosphorus management at livestock facilities.

Nutrient pollution of waterbodies is a major worldwide water quality problem. Excessive use and discharge of nutrients can lead to eutrophication and algal blooms in fresh and marine waters, resulting in environmental problems associated with hypoxia, public health issues related to the release of toxins and freshwater scarcity. A promising option to address this problem is the recovery of nutrient releases prior to being discharged into the environment. Driven by the sustainable materials management concept, the COW2NUTRIENT (Cattle Organic Waste to NUTRIent and ENergy Technologies) framework is developed for the techno-economic evaluation and selection of nutrient recovery systems at livestock facilities. Environmental vulnerability to nutrient pollution determined through a geographic information system (GIS)-based model and techno-economic information of different state-of-the-art nutrient management technologies are combined in a multi-criteria decision analysis (MCDA) model, resulting in the selection and economic analysis of the most suitable process for each studied livestock facility. This framework has been employed for studying the implementation of sustainable phosphorus management systems at 2,217 livestock facilities in the Great Lakes area, resulting in capital expenses of 2.5 billion USD if only phosphorus recovery technologies are installed, and up to 5.2 billion USD if nutrient management is combined with biogas and power production. However, considering potential economic incentives for the recovery of phosphorus, net revenues up to 230 million USD per year can be achieved. Therefore, the framework presented reveals the potential of implementing nutrient management systems at regional scale for the abatement of phosphorus releases from livestock facilities.

Model-driven spatial evaluation of nutrient recovery from livestock leachate for struvite production.

Nutrient pollution is one of the major worldwide water quality problems, resulting in environmental and public health issues. Agricultural activities are the main source of nutrient release emissions, and the livestock industry has been proven to be directly related to the presence of high concentrations of phosphorus in the soil, which potentially can reach waterbodies by runoff. To mitigate the phosphorus pollution of aquatic systems, the implementation of nutrient recovery processes allows the capture of phosphorus, preventing its release into the environment. Particularly, the use of struvite precipitation produces a phosphorus-based mineral that is easy to transport, enabling redistribution of phosphorus to deficient locations. However, livestock leachate presents some characteristics that hinder struvite precipitation, preventing extrapolation of the results obtained from wastewater studies to cattle waste. Consideration of these elements is essential to determine the optimal operating conditions for struvite formation, and for predicting the amount of struvite recovered. In this work, a detailed thermodynamic model for precipitates formation from cattle waste is used to develop surrogate models to predict the formation of struvite and calcium precipitates from cattle waste. The variability in the organic waste composition, and how it affects the production of struvite, is captured through a probability framework based on the Monte Carlo method embedded in the model. Consistent with the developed surrogate models, the potential of struvite production to reduce the phosphorus releases from the cattle industry to watersheds in the United States has been assessed. Also, the more vulnerable locations to nutrient pollution were determined using the techno-ecological synergy sustainability metric (TES) by evaluating the spatial distribution and balance of phosphorus from agricultural activities. Although only struvite formation from cattle operations is considered, reductions between 22% and 36% of the total phosphorus releases from the agricultural sector, including manure releases and fertilizer application, can be achieved.